How an Automated Parts Washer Can Help Your Business

Manually cleaning parts is often tedious and time consuming. Here at Unitech, we’ve seen first hand how the shift from manual to automated washing processes can transform operations. Automatic parts washers are no different, helping to eliminate various contaminants including oil, grime, dirt, paint, and other residues with little to no supervision required.

We take a look at all of the benefits of automated washers and how they can help your business.

basket washer

Manual vs Automatic Washing Processes

Manual washing, while traditional, is labour intensive, time consuming and often inconsistent. When you weigh up the time required for manual cleaning against the efficiency of an automatic parts washer, there’s simply no contest. An automatic washer doesn’t just allow you to clean a higher volume of parts each day; it also allows your team to focus on other important areas of your business.

Superior Cleaning Results

Automated parts washers deliver superior cleaning results consistently. Thanks to advanced technology, they can target dirt, grease, and contaminants at a microscopic level, something manual cleaning can rarely achieve. This means a deeper clean, ensuring that parts function optimally for longer. In industries where precision cleaning is paramount (such as aerospace and automotive), this can significantly improve the performance and reliability of components.

immersion cleaning system

Reduced Water Consumption

In today’s environmentally conscious landscape, businesses are prioritising the reduction of energy and water usage. Automated parts washers stand out in this effort, offering significant savings on water without compromising on cleaning power. These systems cleverly recirculate and filter water, making it easier for your business to meet its sustainability targets.

Reduced Costs

Switching to an automated parts washer might seem like a big investment at first, but it’s a smart move that pays off in the long run. The beauty of it lies in the substantial cost savings you’ll enjoy down the line. Think less labour costs, reduced water usage, and minimal waste – all of which add up to a healthier bottom line. Plus, when your parts are kept squeaky clean, they last longer, meaning you’ll spend less on replacements over time. 

Clean Any Size Part

Automated parts washers can clean any size part, from small engine components to large aerospace parts. These systems are able to clean even the most complex parts quickly and accurately, ensuring a thorough clean every time.

What Are the Different Types of Automated Parts Washers?

As the demand for precision cleaning grows, so does the variety of automated parts washers. Here’s a brief overview of the types of washing systems you might want to consider for your business:

basket washer immersion cleaning system
conveyorised parts washers
basket washer

Cabinet Parts Washers

Ideal for smaller parts, cabinet washers are compact and efficient, using high pressure jets to blast away dirt and grease.

Ultrasonic Parts Washers

Using high frequency sound waves, ultrasonic washers can clean intricate parts to a microscopic level, perfect for delicate or complex components.

Conveyorised Parts Washers

Designed for high volume cleaning, conveyorised washers move parts through different cleaning stages, offering a continuous cleaning solution.

Immersion Parts Washers

These washers submerge parts in a cleaning solution, using agitation, rotation, or ultrasonic waves to dislodge contaminants.

Aqueous Parts Washers

Using water based solutions, aqueous washers are an environmentally friendly option that can efficiently remove a wide range of substances.

Rotary Basket Parts Washer

Rotary basket washers use a spinning basket filled with cleaning agents to remove heavy contamination from components. Great for uniformly cleaning small to medium parts, spinning them through cleaning and rinse cycles.

Buy A Parts Washer from Unitech

Investing in an automated parts washer isn’t just about buying a piece of equipment – it’s about upgrading your entire cleaning process for the better. From superior cleaning results to significant cost savings and environmental benefits, the advantages are clear. And with Unitech, you’re choosing a partner that’s committed to helping you achieve these goals every step of the way. Get in touch with us on 01543 224608 for more information.

How Are Aerospace Parts Cleaned?

Aerospace parts are often exposed to harsh environments, extreme temperatures, and various contaminants during usage. Keeping these parts clean and in pristine condition is crucial for the performance and safety of aircraft – helping to remove unwanted substances such as dirt, oil, lubricants and more. But how is the whole cleaning process carried out? We explore three common cleaning procedures below.

aerospace parts cleaning

Solvent Cleaning

Solvent cleaning is a widely used technique in aerospace maintenance to help remove contaminants such as grease, oil, dirt, and debris from aerospace components.

How Does it Work? – Solvent cleaning uses specialised cleaning agents to dissolve and remove contaminants. The solvent evaporates, leaving the parts clean and residue-free.

Benefits of Solvent Cleaning

Solvent cleaning is particularly effective for parts with intricate designs or components where water-based cleaning methods may not be suitable. You’ll usually experience faster drying times compared to aqueous methods, helping to minimise downtime.

High Pressure Water Jetting

The aerospace industry uses high pressure water jetting to clean a range of aerospace parts. High-pressure water jetting is particularly effective for removing stubborn substances like rust or paint.

How Does it Work? – Pressurised water is expelled through a nozzle, creating a focused and powerful stream – used for blasting away contaminants.

Benefits of High Pressure Water Jetting

High pressure water jetting is efficient and environmentally friendly, using water as the primary cleaning agent. It’s an incredibly effective cleaning method which tends to work well on larger parts such as turbine blades.

basket washer immersion cleaning system

Ultrasonic Cleaning

Ultrasonic cleaning is a highly efficient and gentle method employed in aerospace part maintenance.

How Does it Work? Ultrasonic washers use high-frequency sound waves to create microscopic bubbles that agitate the cleaning solution. This agitation helps dislodge contaminants from the surface of aerospace parts, including small, intricately designed parts, as well as larger industrial components.

Benefits of Ultrasonic Cleaning

Ultrasonic cleaning is a safe and effective method for aerospace parts. It delicately cleans components, removing all contaminants without the need for harsh chemicals that can cause damage.

It’s an automated cleaning process which is designed to help save you money and time. Simply place the part in the cleaner, choose the appropriate cleaning cycle, and let the machine do its job. Depending on the part’s size, ultrasonic cleaning can be finished in as little as ten minutes.

Clean Your Aerospace Parts with Unitech Washers

We offer a range of industrial cleaning systems for your cleaning needs. Our ultrasonic washers are a reliable choice for aviation parts manufacturers, guaranteeing high quality results for the most demanding of standards. For any more information, feel free to contact us on 01543 224608.

Why You Should Upgrade to an Automatic Pallet Washer

Are you still manually washing pallets at your facility? It might be time to consider upgrading to an automatic pallet washer, a decision that can significantly improve cleanliness, efficiency, and overall hygiene for your operations.

in line pallet washers

The Importance of Pallet Washing

Maintaining a safe and hygienic supply chain is essential in industries that rely on pallets for shipping, storage, and handling goods. Pallets serve as the backbone of logistics, but they can also harbour dirt, debris, grime, germs, and bacteria that pose contamination risks to products and environments. Proper pallet washing can not only help extend the life of pallets, but it’s also key to preventing contamination, which is especially important in operations handling food and pharmaceuticals.

Benefits of Automatic Pallet Washing

Automatic pallet washing machines offer numerous benefits including:

High Volume Handling: Automatic pallet washers can efficiently handle large quantities of pallets, significantly increasing throughput.

Cost Savings: While the initial investment in an automatic pallet washer may seem significant, it pays off in the long run. Reduced labour costs, lower water and chemical consumption, and fewer rejected products all contribute to substantial cost savings over time.

Compliance with Regulations: Many industries have strict regulations regarding pallet hygiene. Automatic pallet washers ensure compliance with these regulations, reducing the risk of fines and product recalls due to contamination issues.

Eco Friendly: Automatic pallet washers are designed to be environmentally friendly. They use fewer resources, generate less wastewater, and consume fewer chemicals, helping your company reduce its environmental impact and promote sustainability.

Manual vs. Automatic Pallet Washing

We’re not here to completely discount the advantages of manual pallet washing. For a start, it can prove cost effective for smaller operations as it requires minimal investment. It’s also a much more economical solution if there are only ever a few pallets to be washed.

However the biggest drawback of manual pallet cleaning is that it’s incredibly time consuming and labour intensive. The effectiveness of a wash largely depends on your workers skills and diligence, which can lead to inconsistent cleaning.

So for those that require a consistent and high level of cleanliness, upgrading to an automatic pallet washing machine may be a better option.

compact pallet washers
tray and pallet washer

Buy a Pallet Washer from Unitech

Unitech has a proven track record of delivering pallet washers that meet and exceed customer expectations. Many businesses across various industries have benefited from our washers, making them a reliable choice for your cleaning needs. From installation to maintenance and troubleshooting, Unitech’s team of experts is ready to assist you every step of the way.

Top 5 Benefits of Tray Washers

Tray washers have become indispensable in various industries, revolutionising the way businesses handle their tray cleaning processes. And as industrial washing experts, we know just how effective they are! So we’ve decided to pick out the top 5 benefits that tray washers have to offer and why we think they’re worth the investment.

1. Improved Hygiene

For any business that prioritises cleanliness, you’ll understand the vital role of maintaining proper hygiene. This is especially crucial in industries where trays come into contact with food or sensitive products.

Tray washers ensure thorough cleaning and sanitisation, eliminating any contaminants or residue that may compromise product quality or pose health risks. This helps prevent the spread of germs and keeps the working environment clean and safe, in line with industry rules and standards.

2. High Return on Investment

Tray washers streamline the tray cleaning process, reducing the time and labour required compared to manual cleaning methods. These machines can handle a large volume of trays, significantly reducing the manpower needed for cleaning tasks. By automating the cleaning process, businesses can reallocate human resources to more value-added activities, boosting productivity and operational efficiency.

These machines are also designed to use cleaning agents efficiently, helping to save on cleaning supplies such as detergents and chemicals.

3. Minimise Energy and Water Usage

Tray washers not only offer cost savings but also contribute to environmental sustainability by minimising water and energy usage.

For example, tray washers have built-in filtration systems that help recirculate and reuse water. These systems remove debris and contaminants, allowing the water to be recycled for multiple cleaning cycles. Tray washers also employ precise water jets to target specific areas, ensuring thorough and highly efficient cleaning.

As for the amount of energy being consumed – just think about the amount of water and energy required for thorough manual cleaning. Not only that, imagine the tedious task of individually cleaning each crate or tray. Yeah, we’d rather not either!

Tray washers offer an eco-friendly cleaning solution that can be designed to align with your business’s environmental goals.

4. Extended Tray Lifespan

Manual cleaning methods can be harsh on trays and crates, leading to wear and tear, and ultimately requiring frequent replacements. By using a high quality tray washer, they can be cleaned with precision and care, preserving their structural integrity and extending their usability.

5. Tray Washers Designed For You

Did you know that tray washers provide multiple cleaning programs or modes, each designed for specific cleaning needs? For example, a machine may have a gentle mode for delicate trays or a more intensive mode for heavily soiled crates. You can select the appropriate program based on the condition of the trays and the level of cleaning required.

You can modify other settings such as water temperature, pressure, spray patterns, and cycle duration to suit your specific cleaning requirements.

For more information, or if you would like us to help you select the right tray washer for you, get in touch with our team today!

Partnership with CTG

Unitech Washing Systems Limited is proud to announce that it has partnered with Cleaning Technologies Group LLC (CTG) of Cincinnati U.S.A, to distribute our hygienic range of food industry washing systems and hygiene equipment within the United States. CTG have been building industrial parts washers for a wide range of industries for over 100 years, and with their experienced sales and aftermarket service teams, plan to provide not only equipment installation services, but complete aftermarket parts and maintenance packages for our equipment. CTG,s experience in washing systems and service, makes the partnership ideal for our customers, as it brings not only hygienic, reliable and robust equipment to the U.S food and beverage industries, but provides confidence in our equipment support. In addition to this Unitech Washing Systems will play an active role initially to generate enquiries and interest in the CTG group products within the UK and Europe. For more information on the CTG group equipment, please see the link on our “Products” page.

New Manufacturing Facility

Following the Growth and Success of Unitech Washing Machines, manufacturing has transferred to a separate facility, with full design and manufacturing capabilities, and new fabrication machinery.

A new company has been formed as “Unitech Washing Systems Limited” and is looking to continue the growth in its products and services. 2019 has started with a very healthy order book and with a reputation for Quality and Efficiency.

The future of Unitech Washing Systems looks set to be secure with new developments and designs in the pipeline. These are exciting times ahead.

Pan Wash Central!

Unitech Washing Systems have increased production of their Pan Washer range to several units per month. Each machine is efficient at washing multi head weigher buckets, utensils and trays. The machines are also suitable for high care installations and incorporate hygienic design principles.

Weigh Pan Washers

The machines can wash a wide range of components, and can be supplied with bespoke product baskets to ensure excellent wash qualities. Please contact us for more details on the full range.

New Website

Welcome to our new website. Unitech Washers invites you to explore our new website. This links back to our new group marketing strategy, so expect lots more to come. For more information on our group please view the Unitech Group site.

Our new site has been created with the customer experience in mind, the site includes many new features to help users quickly and easily navigate the site and find the right product or service that they require.

Visitors to the site can stay informed with the latest Unitech Washers updates through the news and case study pages. Please supply us with your email address in the relevant forms so we can keep up to date.

At Unitech Washers we aim to make your life easier, so whatever your requirements are get in touch.
01543 224608

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